Preform Mold

Acme Disys manufactures high precision PET Preform Molds, catering to hundreds of satisfied customers at home and abroad.

The company has made a mark in the design and development of a wide range of optimized Mold Systems. The company provides Preform Molds up to 72 cavitations, weighing from 4 to 750 grams and in neck sizes from 12 to 150 mm.

With successful track record, Acme continues to support the consumer base in the bottling segment of drinking water, aerated beverages, liquors and spirits, processed syrups and sauces, confectionery, edible oils, pharmaceuticals, cosmetics, shampoos, items of personal care, detergents, pesticides and industrial oils among others.

We use superior quality tool steels imported from European Mills of repute ensuring dependability & long life of our molds.

72 Cavity PET Preform Mold

72 Cavity PET Preform Mold

12 Cavity 120 mm Jar Preform Mold

12 Cavity 120 mm Jar Preform Mold

Salient features of our molds are:

  • Optimised Preform design of molds to ensure dynamic results in bottle blowing
  • Preform molds with valve gate Hot Runner system
  • Manufactured in modular concept for standard interchangeable mold components for ease of replacement.
  • Variation in Preform wall thickness of ±0.10mm, depending on its length
  • Machining tolerances of the order of 0.005mm (5 microns)
  • A well-balanced cooling channel layout and turbulent water flow for consistency in cooling and efficient heat transfer
  • Application of internationally advanced two-step dual taper locating technology
  • Independent self-locking of each cavity to ensure high concentricity of product  

Hot runner System

UNIQUE hot runner system utilizing the latest technology combined with the best steel material and highly interchangeable standard parts. These guarantee a good shot-to-shot repetitiveness, drop-to-drop consistency and long usage life of the system. Fully balanced manifold enable a tight tolerance of preform weight and dimensions.

We provide leak-proof guarantee for our hot runner system. Each cavity is having independent temperature control & heating system which gives an even heating temperature and keeps product reliable and stable.

ACME has been working continuously to optimize the cost structure of molds equipped with hot runner systems & as a result of our R&D we now offer two options depending on the requirement & budget:

  • Indigenous Hot Runner System (Hot Plate System) with spring loaded shut off valves at gates in fully balanced Hot Runner Manifold System.
  • Imported Hot Runner System based on Husky design imported from Canada employing Pneumatic shut off valves at gates in fully balanced Hot Runner System.

Hot runner systems

Hot runner systems

Mold Refurbishment

Acme offers a complete mold refurbishment and evaluation service for it’s molds.The goal is to return the mold to the same high levels of productivity once enjoyed when the mold was first qualified for production.We optimize the mold and provide customer with data sheets and sample parts when the tool is ready for production before shipment.

Acme offers:

  • Cold halves and mold components for molds manufactured bu Husky,mht,Otto Hofstetter etc.
  • Spares for hot runners of above molds.


Mold conversion and light weighting:

  • PET Mold Conversion that helps take advantage of light weighting opportunities, thread conversions, new preform and bottle designs.
  • Light weighting and mold conversion services are designed to meet these needs in a timely and cost-effective way.

Spares

Spares

We supply a set of essential spares & all tools necessary for mold maintenance free with each mold.In addition we maintain a large inventory of all essential spares for each & every mold manufactured by us to ensure replacement within 48 hours to guarantee uninterrupted services of our molds.